Double Wall Cardboard Boxes | Custom Double Wall Boxes | Smurfit Kappa
Packaging - Industrial

Double Wall Cardboard Boxes

Double wall cardboard boxes are often used for heavy, fragile, bulky or high value products as they provide excellent levels of protection.

Double wall cardboard boxes are constructed with two layers of fluting between three layers of liner board. This 5-ply construction increases the strength, stability and insulation levels of your packaging.

All our double wall cardboard boxes are designed to bespoke to your needs. Using proven scientific methods, we calculate the exact strength required for a pack, taking into account all physical constraints in the supply chain including: transport, storage, handling, temperature conditions, humidity levels etc

The design of the pack, in combination with the selection of the most appropriate materials, ensures your products arrive at their destination in optimal condition.

Our double wall cardboard boxes can also be supplied with paper-based buffers, a sustainable alternative to EPS and plastic fitments. 

What are the features of Double Wall Cardboard Boxes?

  • Available in a wide range of double wall corrugated board grades
  • Bespoke to your product and supply chain requirements
  • Can incorporate paper-based buffers
  • High quality print available
  • Packs can be shipped flat or assembled on request
  • 100% recyclable and made from a renewable resource

What are the benefits of Double Wall Cardboard Boxes?

  • Significantly reduces the risk of product damage
  • Improves customer satisfaction levels due to safe delivery of contents
  • Increases productivity on packing line when supplied assembled
  • Material sourced from one supplier - creates savings on inventory and administration
  • Material cost efficiency against timber or metal alternatives
  • Eliminates safety risks of wooden packaging (splinters, protruding nails, manual handling)

A guaranteed supply from a trusted source

Our certified Chain of Custody is your guarantee of a verifiably sustainable packaging supply chain.

At Smurfit Kappa we understand the importance of sustainability in everything we do, and see it as our responsibility to ensure the products we supply to our customers meet the highest chain of custody standards.

  • 100% of paper produced and sourced for our packaging solutions is FSC®, PEFC™ or SFI™ Chain of Custody certified
  • 90% of packaging supplied to customers is FSC®, PEFC™ or SFI™ Chain of Custody certified

Look out for our stamp of proof on your invoice to give you total peace of mind around the origin of your paper-based packaging.

Learn more about Chain of Custody

How can packaging help you maximise supply chain efficiency?

SupplySmart is a combination of unique tools, data and expertise that enables you to optimise the role of packaging across your supply chain – with the reassurance you’re making fully risk assessed decisions that will deliver measureable cost savings.  

SupplySmart enables you to uncover, target and deliver improvements to packaging to increase efficiency and effectiveness across your supply chain – all the time minimising the risks to your business.

Learn more about SupplySmart


We supply a range of end-of-line packaging machinery

For over 50 years, we’ve developed, produced and installed automated packing lines across many countries and markets.  We combine our packaging automation experience along with world-class packaging expertise to offer you a complete packaging solution.

Our packing line solutions are designed to form, fill, close and palletise packaging and can be customised according to your needs.

We’ll work with you to ensure your packaging machinery solution is delivered with the highest attainable performance at the lowest total cost of ownership.

Learn more about packaging machinery


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