A guide to planet-friendly, water-resistant packaging solutions
2024-03-28T00:00:00

A guide to water-resistant packaging - from applications to advantages

Water-resistant delivery boxes 

Efficient packaging is paramount for ensuring products reach their destination in pristine condition. Yet, the constant threat of moisture during transit and storage poses a significant challenge. Inadequate packaging can lead to customer dissatisfaction, especially for items vulnerable to moisture damage, such as perishable goods or products destined for doorstep deliveries in the eCommerce sector.

That's why investing in water-resistant packaging solutions can be helpful for safeguarding product integrity and enhancing customer satisfaction.

Water-resistant packaging is designed to protect a whole host of products against the risk of moisture and environmental factors, such as bad weather and unexpected spillages.

Whether you deliver directly to consumers' doors and want to create memorable and shareable unboxing experiences, or you supply to supermarkets and your products need to be ready to stack on shelves and appeal to shoppers, we’re sharing how water-resistant packaging helps many businesses elevate their products, save on costly damages, and give their customers the experience they expect and deserve.

What industries use water-resistant cardboard packaging?

This kind of packaging is extremely versatile and can adapt to the needs of various industries. Here are some key industries that make use of water-resistant corrugated packaging:

  • Food - Water-resistant cardboard produce trays help to enhance the longevity of perishable food items such as fruits and vegetables. Fresh produce trays and punnets are good examples of the effectiveness of water-resistant packaging in preserving and protecting these types of products. These containers shield against moisture, ensuring products remain protected during their journey throughout the supply chain.
  • Flowers - Weather-resistant flower delivery boxes provide dual benefits, shielding delicate blooms from external factors like moisture and enhancing presentation. The protective coated layer ensures flowers arrive fresh and undamaged while also elevating the consumer unboxing experience. This practical and visually appealing choice safeguards both the flowers and the packaging, making it an ideal solution for sending and receiving floral arrangements.
  • Clothing - Clothing and other textiles can be damaged by water during transit and storage, but water-resistant delivery boxes provide protection against rain, humidity, and other environmental factors. Again, this helps to protect the contents until they reach the hands of consumers, and where fashion is concerned, unboxing experiences are big business. Research by the Digital Marketing Institute, for example, shows that 49% of consumers depend on social media influencers to make recommendations, and according to YouTube, videos featuring amateur unboxing of everything from running shoes to dog toys have been viewed more than 25 billion times.
  • eCommerce - Water-resistant shipping boxes plays a pivotal role in the ever-expanding realm of eCommerce, particularly in the context of doorstep deliveries. As more consumers turn to online shopping, the need for robust packaging solutions becomes increasingly apparent. Weather-resistant corrugated packaging serves as a shield against the elements, safeguarding both the packaging and its precious contents from moisture damage if left outside during delivery.

Water-resistant delivery postal boxes 

"The delivery boxes arrived and are fabulous thank you! Glad we managed to get there finally and have the perfect design. Everyone is very happy with them."

Adam Dyerson, Suzannah London

eCommerce shipping boxes case study

What are the benefits of water-resistant packaging?

  • Enhanced product protection – Whether it's rain, humidity or accidental spills, these shipping boxes ensure products arrive in the condition they were packed, even in the face of moisture.
  • Extended shelf life - Whether you’re shipping perishable goods, such as fresh produce, or products for eCommerce doorstep deliveries, adequate protection against moisture ensures the quality and usability of the items remain intact for as long as possible.
  • Reduced food waste - Fresh produce, baked goods and other perishables are protected from the effects of humidity and moisture, helping them stay fresher for longer.
  • Less secondary packaging - Water-resistant packaging’s ability to repel moisture reduces the need for excessive secondary packaging, such as plastic wrappers, which can be detrimental to the environment.
Benefits of coated packaging

What materials are used in water-resistant coatings for packaging?

There are a handful of materials that can be used in water-resistant coatings, such as wax, plastic, and other hydrophobic compounds. However, there are eco-friendly alternatives that have a reduced chemical footprint, resulting in a more planet-friendly and safe solution, which bodes well for consumers and how they perceive a brand.

Some of the most common coatings used for water-resistant packaging are:

  • Synthetic polymeric chemicals - Coatings crafted from synthetic polymeric chemicals identified as per- and polyfluoroalkyl substances (PFAS). These substances have a distinctive composition that grants them the capacity to repel water and fats efficiently.
  • Wax coatings - Wax coatings effectively repel water, making them particularly suitable for packaging items prone to damage from moisture exposure. Additionally, they offer a smooth surface finish, enhancing the overall appearance of the packaging while also providing some level of grease resistance.
  • Plastic-free varnishesMade from natural materials such as plant-based resins or aqueous formulations, these varnishes provide a protective layer to packaging surfaces without relying on petroleum-derived plastics.

Water-resistant corrugated sheet 

"Embracing Smurfit Kappa's solution was a game-changer. It not only aligned seamlessly with our sustainability objectives, but the product's durability and quality surpassed all our expectations."

Chris Winn, Brownings LTD

Water-resistant poster frame case study

Why choose plastic-free water-resistant packaging?

Today's consumers are actively seeking eco-friendly packaging solutions and are increasingly mindful of the environmental impact of their choices. This awareness has sparked a heightened demand for planet friendly alternatives. In fact, a staggering 78% of consumers prioritise a sustainable lifestyle, with 30% indicating a preference for products that align with this ethos (National Retail Federation).

Moreover, a significant 75% of consumers express willingness to sever ties with brands that do not share their environmental values (Consumer Goods Technology). Consequently, businesses across diverse sectors are leveraging their packaging as a strategic extension of their brand identity, both in aesthetics and messaging.

This shift underscores the importance of opting for environmentally friendly, water-resistant solutions that not only contribute to a greener planet, but also enhance the overall customer experience by safeguarding and preserving products.

Water resistant cardboard produce tray 931x400px 

"Their remarkably robust water-resistant paper packaging solution stands as a testament to innovation that upholds our commitment to sustainability."

McCormack Family Farms

Fresh produce trays case study

How can we help you?

At Smurfit Kappa, our commitment lies in delivering plastic-free water-resistant packaging solutions with a strong emphasis on the environment.

Our range includes water-resistant cardboard boxes, shipping containers, produce packaging, and various moisture-resistant solutions tailored to meet diverse business needs. Ensure your products are shielded from moisture damage while reducing your impact on the planet with our eco-friendly packaging solutions. Get in touch today to find out more!

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