Postal packaging

Pizza style postal boxes

We manufacture a range of pizza style postal boxes (also known as FEFCO Style 0426 or 0427), providing an efficient protective packaging solution for your eCommerce distribution needs.

Pizza style postal boxes are supplied flat making them easy to store. They are quick and easy to assemble due to their hinged lid design with simple tuck-in flaps. As pizza style boxes are self-interlocking only a security seal is required to safeguard the protects during the final mile delivery. Additional paper-based fitments or corner edge protectors can also be added to hold products securely within the pack.

Our cardboard pizza style boxes are FSC® certified, 100% recyclable and made from a renewable resource. These boxes are a great option for consumers as they can be recycled in the regular kerbside cardboard recycling system. 

Printed postal boxes are manufactured bespoke to your requirements and utilising various print finishes, they can be printed on both the inside and the outside, to include handling instructions, product/sustainability information or branding. 

Also available Vegan Certified.

We offer an integrated tailored service from initial design to testing

Smurfit Kappa offers an integrated tailored service from initial design to ISTA 6 Testing to assist vendors in getting their products to market. 

Our team of 700 designers will work with you to develop a pack to meet your products need and using our unique innovation tools, we will calculate the required pack strength to meet your supply chain needs.

At our ISTA certified lab we then rigorously test paper, board and pack performance throughout the supply chain. Our expert’s stress-test packaging in all different transport simulations and climates (rain and moisture), and these leading logistics insights ensure your products are well protected all the way to their final destination.

Smurfit Kappa’s accredited ISTA laboratory offers Frustration Free Packaging (FFP), Ships-in-Own-Container (SIOC) or Prep-Free Packaging (PFP) testing to ensure the reduction of damages.

Amazon Frustration Free Packaging (FFP)

Smurfit Kappa EU is an official participant in the Amazon Packaging Support and Supplier Network (APASS)

The APASS program has been designed by Amazon to help support vendors, sellers and manufacturers in obtaining certification of their products as Frustration Free Packaging (FFP), Ships-in-Own-Container (SIOC) or Prep-Free Packaging (PFP).

The packaging initiative implemented by Amazon enhances the consumer experience by using recyclable boxes that are easy to open and free of excess materials such as hard plastic clamshell cases, plastic bindings, and wire ties. APASS also improves the environmental footprint of Amazon suppliers by reducing packaging waste and product damages due to the optimised packaging solutions.

Smurfit Kappa provides APASS services directly to vendors, sellers or manufacturers in compliance with Amazon’s certification requirements and guidelines.

A guide to Frustration-Free Packaging

A guaranteed supply from a trusted source

Our certified Chain of Custody is your guarantee of a verifiably sustainable packaging supply chain.

At Smurfit Kappa we understand the importance of sustainability in everything we do, and see it as our responsibility to ensure the products we supply to our customers meet the highest chain of custody standards.

  • 100% of paper produced and sourced for our packaging solutions is FSC®, PEFC™ or SFI™ Chain of Custody certified
  • 90% of packaging supplied to customers is FSC®, PEFC™ or SFI™ Chain of Custody certified

Look out for our stamp of proof on your invoice to give you total peace of mind around the origin of your paper-based packaging.

Learn more about Chain of Custody

How can packaging help you drive eCommerce growth?

Packaging can deliver a whole lot more than products. Through eSmart, Smurfit Kappa’s unique eCommerce packaging service, our experts can scrutinise and optimise the performance of your packaging across 12 different business areas. 

From packing line to supply chain to customer experience, we act only on the opportunities relevant to your business – so you’ll have the insights you need to make better plans, faster decisions and be more prepared to grab every opportunity as you expand.

Learn more about eSmart
 

“The boxes arrived and are fabulous thank you! Glad we managed to get there finally and have the perfect design. Everyone is very happy with them,’’

From Adam Dyerson from Suzannah London

pizza style postal boxes for fashion 

Frequently Asked Questions

More about pizza style postal and mailing boxes

What are pizza style postal boxes?

Pizza style postal boxes are packaging solutions designed to resemble the shape and structure of a traditional pizza box. These boxes typically feature a square or rectangular shape with a hinged lid for easy opening and closing.

They are commonly used for shipping small to medium-sized items, offering both practicality and novelty. Pizza style postal boxes often come with corrugated cardboard construction for durability during transit and can feature vibrant designs or custom branding options.

With their convenient design and eye-catching appearance, these boxes provide a fun and functional way to package and ship various goods from clothing to gifts, and much more.

Below are the most popular standard sizes of pizza style postal boxes, but all boxes can be customised to meet your exact requirements:

  • 160x110x20mm
  • 222x160x20mm

Additionally, you can transform your packaging further by opting for the addition of a water-resistant coating, ensuring added protection against the elements during shipping. Whether rain or shine, your contents remain safe and secure.

Pizza style postal boxes 

Custom printed pet mailing box 931x642px 

Plain and custom printed postal boxes

At Smurfit Kappa UK, we provide printing options such as lithographic, flexographic, and digital techniques to enhance the customisation possibilities, ensuring that your packaging reflects the quality and professionalism of your brand.

  • Choose from plain or bespoke options to elevate your packaging strategy.
  • Opt for printed designs that seamlessly showcase your brand logo, colours, and messaging, transforming each box into a powerful marketing tool.
  • Make an unforgettable impression with packaging that not only secures your products but also communicates your brand identity effectively.
  • From vibrant hues to bold logos, our pizza style postal boxes offer a canvas for creativity, ensuring your brand stands out in the shipping process.

 Please note our minimum order quantity is 1000

Looking to discuss your options or get more information on eCommerce packaging?

Contact Us